using System.Diagnostics.CodeAnalysis; using InnovEnergy.Lib.Protocols.Modbus.Conversions; using InnovEnergy.Lib.Units.Composite; using InnovEnergy.Lib.Utils; using static InnovEnergy.Lib.Devices.Battery48TL.LedState; namespace InnovEnergy.Lib.Devices.Battery48TL; public static class ModbusParser { internal static Battery48TLStatus ParseBatteryStatus(this ModbusRegisters data) { var greenLed = data.ParseLedState(register: 1005, led: LedColor.Green); var amberLed = data.ParseLedState(register: 1005, led: LedColor.Amber); var blueLed = data.ParseLedState(register: 1005, led: LedColor.Blue); var redLed = data.ParseLedState(register: 1005, led: LedColor.Red); var soc = data.ParseSoc(); var eoc = greenLed is On && amberLed is Off && blueLed is Off; var maxSoc = eoc ? 100m : 99.9m; var batteryCold = greenLed >= BlinkingSlow && blueLed >= BlinkingSlow; var temperatureState = batteryCold ? TemperatureState.Cold : TemperatureState.OperatingTemperature; // TODO: overheated return new Battery48TLStatus { Dc = data.ParseDcBus(), Alarms = data.ParseAlarms().ToList(), Warnings = data.ParseWarnings().ToList(), Soc = Math.Min(soc, maxSoc), Temperature = data.ParseDecimal(register: 1004, scaleFactor: 0.1m, offset: -400), GreenLed = greenLed, AmberLed = amberLed, BlueLed = blueLed, RedLed = redLed, Heating = data.ParseBool(baseRegister: 1014, bit: 6), ConnectedToDc = data.ParseBool(baseRegister: 1014, bit: 0), TemperatureState = temperatureState, MaxChargingPower = data.CalcMaxChargePower(), MaxDischargingPower = data.CalcMaxDischargePower(), CellsVoltage = data.ParseDecimal(register: 1000, scaleFactor: 0.01m), }; } public static Decimal ParseDecimal(this ModbusRegisters data, Int32 register, Decimal scaleFactor = 1.0m, Double offset = 0.0) { var value = data[register].ConvertTo(); // widen to 32bit signed if (value >= 0x8000) value -= 0x10000; // Fiamm stores their integers signed AND with sign-offset @#%^&! return (Decimal)(value + offset) * scaleFactor; } internal static Decimal ParseCurrent(this ModbusRegisters data) { return data.ParseDecimal(register: 1001, scaleFactor: 0.01m, offset: -10000); } internal static Decimal ParseBusVoltage(this ModbusRegisters data) { return data.ParseDecimal(register: 1002, scaleFactor: 0.01m); } internal static Boolean ParseBool(this ModbusRegisters data, Int32 baseRegister, Int16 bit) { var x = bit / 16; var y = bit % 16; var value = (UInt32)data[baseRegister + x]; return (value & (1 << y)) > 0; } internal static LedState ParseLedState(this ModbusRegisters data, Int32 register, LedColor led) { var lo = data.ParseBool(register, (led.ConvertTo() * 2 ).ConvertTo()); var hi = data.ParseBool(register, (led.ConvertTo() * 2 + 1).ConvertTo()); return (hi, lo) switch { (false, false) => Off, (false, true) => On, (true, false) => BlinkingSlow, (true, true) => BlinkingFast, }; } internal static Decimal ParseSoc(this ModbusRegisters data) { return data.ParseDecimal(register: 1054, scaleFactor: 0.1m); } private static Decimal CalcPowerLimitImposedByVoltageLimit(Decimal v,Decimal i,Decimal vLimit,Decimal rInt) { var dv = vLimit - v; var di = dv / rInt; var pLimit = vLimit * (i + di); return pLimit; } private static Decimal CalcPowerLimitImposedByCurrentLimit(Decimal v, Decimal i, Decimal iLimit, Decimal rInt) { var di = iLimit - i; var dv = di * rInt; var pLimit = iLimit * (v + dv); return pLimit; } private static Decimal CalcPowerLimitImposedByTempLimit(Decimal t, Decimal maxAllowedTemp, Decimal power , Decimal setpoint) { // const Int32 holdZone = 300; // const Int32 maxAllowedTemp = 315; var kp = 0.05m; var error = setpoint - power; var controlOutput = (kp * error) *(1 - Math.Abs((t-307.5m)/7.5m)); return controlOutput; // var a = holdZone - maxAllowedTemp; // var b = -a * maxAllowedTemp; } internal static Decimal CalcMaxChargePower(this ModbusRegisters data) { var v = data.ParseDecimal(register: 1000, scaleFactor: 0.01m); var i = ParseCurrent(data); var pLimits = new[] { // TODO: review CalcPowerLimitImposedByVoltageLimit(v, i, Constants.VMax, Constants.RIntMin), CalcPowerLimitImposedByVoltageLimit(v, i, Constants.VMax, Constants.RIntMax), CalcPowerLimitImposedByCurrentLimit(v, i, Constants.IMax, Constants.RIntMin), CalcPowerLimitImposedByCurrentLimit(v, i, Constants.IMax, Constants.RIntMax) }; var pLimit = pLimits.Min(); return Math.Max(pLimit, 0); } internal static DcBus ParseDcBus(this ModbusRegisters data) => new() { Current = data.ParseCurrent(), Voltage = data.ParseBusVoltage(), }; internal static Decimal CalcMaxDischargePower(this ModbusRegisters data) { var v = data.ParseDecimal(register: 1000, scaleFactor: 0.01m); var i = ParseCurrent(data); var pLimits = new[] { // TODO: review CalcPowerLimitImposedByVoltageLimit(v, i, Constants.VMin, Constants.RIntMin), CalcPowerLimitImposedByVoltageLimit(v, i, Constants.VMin, Constants.RIntMax), CalcPowerLimitImposedByCurrentLimit(v, i, -Constants.IMax, Constants.RIntMin), CalcPowerLimitImposedByCurrentLimit(v, i, -Constants.IMax, Constants.RIntMax), // CalcPowerLimitImposedByTempLimit(t,315,300) }; var pLimit = pLimits.Max(); return Math.Min(pLimit, 0); } [SuppressMessage("ReSharper", "StringLiteralTypo")] internal static IEnumerable ParseAlarms(this ModbusRegisters data) { if (data.ParseBool(1010, 0)) yield return "Tam : BMS temperature too low"; if (data.ParseBool(1010, 2)) yield return "TaM2 : BMS temperature too high"; if (data.ParseBool(1010, 3)) yield return "Tbm : Battery temperature too low"; if (data.ParseBool(1010, 5)) yield return "TbM2 : Battery temperature too high"; if (data.ParseBool(1010, 7)) yield return "VBm2 : Bus voltage too low"; if (data.ParseBool(1010, 9)) yield return "VBM2 : Bus voltage too high"; if (data.ParseBool(1010, 11)) yield return "IDM2 : Discharge current too high"; if (data.ParseBool(1010, 12)) yield return "ISOB : Electrical insulation failure"; if (data.ParseBool(1010, 13)) yield return "MSWE : Main switch failure"; if (data.ParseBool(1010, 14)) yield return "FUSE : Main fuse blown"; if (data.ParseBool(1010, 15)) yield return "HTRE : Battery failed to warm up"; if (data.ParseBool(1010, 16)) yield return "TCPE : Temperature sensor failure"; if (data.ParseBool(1010, 17)) yield return "STRE :"; if (data.ParseBool(1010, 18)) yield return "CME : Current sensor failure"; if (data.ParseBool(1010, 19)) yield return "HWFL : BMS hardware failure"; if (data.ParseBool(1010, 20)) yield return "HWEM : Hardware protection tripped"; if (data.ParseBool(1010, 21)) yield return "ThM : Heatsink temperature too high"; if (data.ParseBool(1010, 22)) yield return "vsm1 : String voltage too low"; if (data.ParseBool(1010, 23)) yield return "vsm2 : Low string voltage failure"; if (data.ParseBool(1010, 25)) yield return "vsM2 : String voltage too high"; if (data.ParseBool(1010, 27)) yield return "iCM2 : Charge current too high"; if (data.ParseBool(1010, 29)) yield return "iDM2 : Discharge current too high"; if (data.ParseBool(1010, 31)) yield return "MID2 : String voltage unbalance too high"; if (data.ParseBool(1010, 33)) yield return "CCBF : Internal charger hardware failure"; if (data.ParseBool(1010, 34)) yield return "AhFL :"; if (data.ParseBool(1010, 36)) yield return "TbCM :"; if (data.ParseBool(1010, 37)) yield return "BRNF :"; if (data.ParseBool(1010, 42)) yield return "HTFS : If Heaters Fuse Blown"; if (data.ParseBool(1010, 43)) yield return "DATA : Parameters out of range"; if (data.ParseBool(1010, 45)) yield return "CELL2:"; } [SuppressMessage("ReSharper", "StringLiteralTypo")] internal static IEnumerable ParseWarnings(this ModbusRegisters data) { if (data.ParseBool(1006, 1)) yield return "TaM1: BMS temperature high"; if (data.ParseBool(1006, 4)) yield return "TbM1: Battery temperature high"; if (data.ParseBool(1006, 6)) yield return "VBm1: Bus voltage low"; if (data.ParseBool(1006, 8)) yield return "VBM1: Bus voltage high"; if (data.ParseBool(1006, 10)) yield return "IDM1: Discharge current high"; if (data.ParseBool(1006, 24)) yield return "vsM1: String voltage high"; if (data.ParseBool(1006, 26)) yield return "iCM1: Charge current high"; if (data.ParseBool(1006, 28)) yield return "iDM1: Discharge current high"; if (data.ParseBool(1006, 30)) yield return "MID1: String voltages unbalanced"; if (data.ParseBool(1006, 32)) yield return "BLPW: Not enough charging power on bus"; if (data.ParseBool(1006, 35)) yield return "Ah_W: String SOC low"; if (data.ParseBool(1006, 38)) yield return "MPMM: Midpoint wiring problem"; if (data.ParseBool(1006, 39)) yield return "TCMM:"; if (data.ParseBool(1006, 40)) yield return "TCdi: Temperature difference between strings high"; if (data.ParseBool(1006, 41)) yield return "WMTO:"; if (data.ParseBool(1006, 44)) yield return "bit44:"; if (data.ParseBool(1006, 46)) yield return "CELL1:"; } }